{"id":5896,"date":"2022-05-12T17:59:08","date_gmt":"2022-05-12T15:59:08","guid":{"rendered":"https:\/\/official.ourcentillion.eu\/?page_id=5896"},"modified":"2025-02-07T13:41:27","modified_gmt":"2025-02-07T11:41:27","slug":"ems-manufacturing","status":"publish","type":"page","link":"https:\/\/centillion.eu\/en\/ems-manufacturing\/","title":{"rendered":"EMS Manufacturing"},"content":{"rendered":"<p>[vc_row][vc_column][vc_tta_tabs active_section=&#8221;1&#8243; css_animation=&#8221;none&#8221; el_class=&#8221;emc&#8221;][vc_tta_section title=&#8221;TECHNOLOGY&#8221; tab_id=&#8221;1652371354192-616dbeff-ce6b&#8221;][vc_column_text]We constantly strive to improve and develop our production in the context of the rapidly changing world of technological innovations, so that we can meet our customers requirements, by using modern technologies, experience and knowledge. We specialize in manufacturing sophisticated electronic products and printed circuit boards with high component density by using:<\/p>\n<p>Precision SMD Assembly<br \/>\nReliable lead-free soldering with nitrogen<br \/>\nVacuum soldering<br \/>\nSelective Soldering with nitrogen of conventional (TH) components<br \/>\nAutomated washing line for assembled PCBs<br \/>\nApplication of underfill materials<br \/>\nAutomatic selective varnishing and dip varnishing<br \/>\nApplication of UV curable and binary liquid mixture adhesives<br \/>\nUltrasonic welding of plastic parts<br \/>\nAOI and X-Ray control<br \/>\nThermal testing in a thermal cycle chamber<br \/>\nElectrical testing and programming[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;AUTOMATED LINES&#8221; tab_id=&#8221;1652371354209-d05a115c-d7e8&#8243;][vc_column_text]The automated electronics Assembly is equipped with machines that allow us to produce both prototypes as well as small and medium volume assembled PCBs. Our surface mounting lines allow us to plan in a flexible manner, to maintain a uniform load during the production process and to achieve efficiency and timely order execution. They are suitable for the Assembly of all types of modern mountings \u2013 from 01005 chip components to QFP, BGA, micro BGA Ics up to 80\u00b5 and fine-pitch mountings. Our convection reflow furnaces solder components using the so-called vacuum technology in order to prevent voids from forming in the joints.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-4979 size-full\" src=\"https:\/\/official.ourcentillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-scaled.jpg\" alt=\"\" width=\"2560\" height=\"1707\" srcset=\"https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-scaled.jpg 2560w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-300x200.jpg 300w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-1024x683.jpg 1024w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-768x512.jpg 768w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-1536x1024.jpg 1536w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/Centillion-61-2048x1365.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/p>\n<p>The Selective Soldering production line gives us the added flexibility we need when we assemble diversely populated PCBs with SMD elements and conventional (\u0422H) components.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;FINAL ASSEMBLY&#8221; tab_id=&#8221;1657822560936-d8f67ded-f263&#8243;][vc_column_text]By putting our specialists through vocational training on how to apply IPC standards and internal working instructions, we are able to achieve precision Assembly with a guaranteed high quality.<\/p>\n<p>The automated and manual electronics Assembly<br \/>\nA number of parts, subassemblies or combination thereof joined together.<br \/>\nand soldering together with the Selective Soldering line lend precision and flexibility to the production of miscellaneous and non-standard components and units.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-4023 size-full\" src=\"https:\/\/official.ourcentillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-scaled.jpg\" alt=\"\" width=\"2560\" height=\"1495\" srcset=\"https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-scaled.jpg 2560w, https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-300x175.jpg 300w, https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-1024x598.jpg 1024w, https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-768x449.jpg 768w, https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-1536x897.jpg 1536w, https:\/\/centillion.eu\/wp-content\/uploads\/2022\/10\/1CAM4927-2048x1196.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/p>\n<p>Our team has gained enough experience and knowledge in final Assembly by assembling a wide variety of modules ranging from medical devices to modules that are part of highly reliable electronic systems operating flawlessly under extreme conditions. Our people are our greatest asset, so we invest in them, train them and continuously improve their qualifications.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;INSPECTION AND CONTROL&#8221; tab_id=&#8221;1657822757949-f6a75ad0-a77e&#8221;][vc_column_text]We monitor the production process and carry out tests at different stages of production from beginning to end. Our integrated data management system allows full traceability throughout the production cycle of each product. The system designates a unique serial number to each PCB, which allows for the accurate tracking of all modules contained in a device.<\/p>\n<p>We rely on the use of state-of-the-art inspection, control and test equipment that meets today&#8217;s requirements for accurate traceability. Our quality management system ensures process repeatability and stability.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-4527\" src=\"https:\/\/official.ourcentillion.eu\/wp-content\/uploads\/2023\/01\/4.jpg\" alt=\"\" width=\"2560\" height=\"1706\" srcset=\"https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/4.jpg 800w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/4-300x200.jpg 300w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/4-768x512.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/p>\n<p>Solder Paste Inspection (SPI), Automated optical inspection (AOI), X-ray analysis, Pull &amp; Shear destructive testing, temperature tests, thermal cycle tests, functional tests, operational tests \u2013 these are some of the options for product testing, control and Verification.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;CLEANROOM&#8221; tab_id=&#8221;1657822930403-5448caa6-c798&#8243;][vc_column_text]Products required to meet more stringent requirements for cleanliness and particle concentration under ISO 14644-1 have to be produced in a so-called \u201cclean environment\u201d. CENTILLION has a controlled environment set up on modern production premises covering an area of 800 square metres. They have been designed as a &#8220;room in a room&#8221; and have been certified under ISO14644-1.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-4535\" src=\"https:\/\/official.ourcentillion.eu\/wp-content\/uploads\/2023\/01\/5.jpg\" alt=\"\" width=\"2560\" height=\"1706\" srcset=\"https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/5.jpg 800w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/5-300x200.jpg 300w, https:\/\/centillion.eu\/wp-content\/uploads\/2023\/01\/5-768x512.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/p>\n<p>Within the controlled environments there is a so-called &#8220;laminar airflow&#8221; \u2013 an air stream that passes over the workstations and makes sure that the ISO cleanliness class 6 required under ISO 14644-1 is achieved. In addition to that, the workstations undergo microbiological control tests. The integrated control system carries out continuous 24-hour monitoring and records the parameters of the work environment \u2013 temperature, humidity and differential pressure within the cleanroom. The level of cleanliness is checked by an external audit company that carries out recertification audits at regular intervals.[\/vc_column_text][\/vc_tta_section][\/vc_tta_tabs][tm_button size=&#8221;lg&#8221; button=&#8221;url:%2Fkontakti%2F|title:Send%20inquiry%20&#8243; align=&#8221;center&#8221; lg_spacing=&#8221;margin_top:35&#8243;][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_tta_tabs active_section=&#8221;1&#8243; css_animation=&#8221;none&#8221; el_class=&#8221;emc&#8221;][vc_tta_section title=&#8221;TECHNOLOGY&#8221; tab_id=&#8221;1652371354192-616dbeff-ce6b&#8221;][vc_column_text]We constantly strive to improve and develop our production in the context of the rapidly changing world of technological innovations, so that we can meet our customers requirements, by using modern technologies, experience and knowledge. We specialize in manufacturing sophisticated electronic products and printed circuit boards with high component density by using: Precision SMD Assembly Reliable lead-free soldering with nitrogen Vacuum soldering Selective Soldering with nitrogen of conventional (TH) components Automated washing line for assembled PCBs Application of underfill materials Automatic selective varnishing and dip varnishing Application of UV curable and binary liquid mixture adhesives Ultrasonic welding of plastic parts AOI and X-Ray control Thermal testing in a thermal cycle chamber Electrical testing and programming[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;AUTOMATED LINES&#8221; tab_id=&#8221;1652371354209-d05a115c-d7e8&#8243;][vc_column_text]The automated electronics Assembly is equipped with machines that allow us to produce both prototypes as well as small and medium volume assembled PCBs. Our surface mounting lines allow us to plan in a flexible manner, to maintain a uniform load during the production process and to achieve efficiency and timely order execution. They are suitable for the Assembly of all types of modern mountings \u2013 from 01005 chip components to QFP, BGA, micro BGA Ics up to 80\u00b5 and fine-pitch mountings. Our convection reflow furnaces solder components using the so-called vacuum technology in order to prevent voids from forming in the joints. The Selective Soldering production line gives us the added flexibility we need when we assemble diversely populated PCBs with SMD elements and conventional (\u0422H) components.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;FINAL ASSEMBLY&#8221; tab_id=&#8221;1657822560936-d8f67ded-f263&#8243;][vc_column_text]By putting our specialists through vocational training on how to apply IPC standards and internal working instructions, we are able to achieve precision Assembly with a guaranteed high quality. The automated and manual electronics Assembly A number of parts, subassemblies or combination thereof joined together. and soldering together with the Selective Soldering line lend precision and flexibility to the production of miscellaneous and non-standard components and units. Our team has gained enough experience and knowledge in final Assembly by assembling a wide variety of modules ranging from medical devices to modules that are part of highly reliable electronic systems operating flawlessly under extreme conditions. Our people are our greatest asset, so we invest in them, train them and continuously improve their qualifications.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;INSPECTION AND CONTROL&#8221; tab_id=&#8221;1657822757949-f6a75ad0-a77e&#8221;][vc_column_text]We monitor the production process and carry out tests at different stages of production from beginning to end. Our integrated data management system allows full traceability throughout the production cycle of each product. The system designates a unique serial number to each PCB, which allows for the accurate tracking of all modules contained in a device. We rely on the use of state-of-the-art inspection, control and test equipment that meets today&#8217;s requirements for accurate traceability. Our quality management system ensures process repeatability and stability. Solder Paste Inspection (SPI), Automated optical inspection (AOI), X-ray analysis, Pull &amp; Shear destructive testing, temperature tests, thermal cycle tests, functional tests, operational tests \u2013 these are some of the options for product testing, control and Verification.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=&#8221;CLEANROOM&#8221; tab_id=&#8221;1657822930403-5448caa6-c798&#8243;][vc_column_text]Products required to meet more stringent requirements for cleanliness and particle concentration under ISO 14644-1 have to be produced in a so-called \u201cclean environment\u201d. CENTILLION has a controlled environment set up on modern production premises covering an area of 800 square metres. They have been designed as a &#8220;room in a room&#8221; and have been certified under ISO14644-1. Within the controlled environments there is a so-called &#8220;laminar airflow&#8221; \u2013 an air stream that passes over the workstations and makes sure that the ISO cleanliness class 6 required under ISO 14644-1 is achieved. In addition to that, the workstations undergo microbiological control tests. The integrated control system carries out continuous 24-hour monitoring and records the parameters of the work environment \u2013 temperature, humidity and differential pressure within the cleanroom. The level of cleanliness is checked by an external audit company that carries out recertification audits at regular intervals.[\/vc_column_text][\/vc_tta_section][\/vc_tta_tabs][tm_button size=&#8221;lg&#8221; button=&#8221;url:%2Fkontakti%2F|title:Send%20inquiry%20&#8243; align=&#8221;center&#8221; lg_spacing=&#8221;margin_top:35&#8243;][\/vc_column][\/vc_row]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-5896","page","type-page","status-publish","hentry","post-no-thumbnail"],"_links":{"self":[{"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/pages\/5896","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/comments?post=5896"}],"version-history":[{"count":8,"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/pages\/5896\/revisions"}],"predecessor-version":[{"id":7917,"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/pages\/5896\/revisions\/7917"}],"wp:attachment":[{"href":"https:\/\/centillion.eu\/en\/wp-json\/wp\/v2\/media?parent=5896"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}